Nexgraf

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folder systems

High-Performance Folding Solutions for Newspaper & Commercial Printing

Nexgraf offers a comprehensive range of folder systems designed to meet the diverse folding requirements of modern newspaper and commercial printing operations. These folder solutions are engineered for durability, accuracy, and high-speed performance, ensuring clean folds, consistent signatures, and smooth delivery even at maximum production speeds.

The folder range includes Jaw Type 1:2 Folders, Heavy Duty 2:2 Folders, Tucker Folders, 1:2:2 Combination Folders, and Super Jaw Folders, each designed to handle varying web widths, web counts, and production volumes. Whether the requirement is economical folding for moderate speeds or heavy-duty folding for ultra-high-speed presses, Nexgraf folder systems deliver reliable performance.
All folder variants are built with dynamically balanced components, hardened gears, and precision-engineered drive systems to minimize vibration and ensure smooth operation. Advanced safety mechanisms, anti-jamming devices, and efficient delivery systems help maintain uninterrupted production and operator safety.
The flexibility of these folder systems allows printers to handle broadsheet and tabloid formats, multiple web configurations, and adjustable batch delivery, making them suitable for both small and large production environments.
Designed for long-term reliability and ease of maintenance, Nexgraf folder systems integrate seamlessly with high-speed web-offset presses, providing a complete and efficient finishing solution.

Folder Variants & Key Features

Jaw Type 1:2 Folder – Standard

An economical, rugged 1:2 Folder, capable of folding 4 webs in broadsheet /tabloid at speed up to 16000 CPH.

  • Capable of folding up to 4 webs in broadsheet or tabloid
  • Operating speeds up to 16,000 CPH
  • Mechanical copy counter
  • Kicker for fixed batch delivery
  • Oil bath lubrication for drive side gears
  • Slitter or perforator provided as standard
The flexibility of these folder systems allows printers to handle broadsheet and tabloid formats, multiple web configurations, and adjustable batch delivery, making them suitable for both small and large production environments.
Designed for long-term reliability and ease of maintenance, Nexgraf folder systems integrate seamlessly with high-speed web-offset presses, providing a complete and efficient finishing solution.

Folder Variants & Key Features

Jaw Type 1:2 Folder – Standard

An economical, rugged 1:2 Folder, capable of folding 4 webs in broadsheet /tabloid at speed up to 16000 CPH.

  • Capable of folding up to 4 webs in broadsheet or tabloid
  • Operating speeds up to 16,000 CPH
  • Mechanical copy counter
  • Kicker for fixed batch delivery
  • Oil bath lubrication for drive side gears
  • Slitter or perforator provided as standard

Heavy Duty 2:2 Folder

A Heavy Duty 2:2 Folder capable of folding up to 8 webs (with double RTF rollers) in broadsheet or tabloid at speeds up to 36000 CPH.

  • Handles up to 8 webs with double RTF rollers
  • Operating speeds up to 36,000 CPH
  • Dual nipping rollers for improved web control
  • Pneumatic trolley system
  • Electronic copy counter and totalizer
  • Adjustable lap control and enhanced safety features
  • 2:2 Jaw type folder
  • Two sets of nipping rollers
  • Double RTF roller for 8 webs as standard
  • Dynamically balanced RTF rollers, cutting and Jaw cylinders
  • Pneumatic RTF trolley tyres
  • Air former
  • Folder jam switch and signal lights
  • Electronic good copy counter and totalizer
  • Case hardened gears for folder drive and cylinders
  • Lap adjustment +10 mm
  • Main drive shaft with Thomas coupling at cylinder height for minimum backlash and smooth power transmission
  • Shear pin for folder safety
  • Easy silencing of folder
  • Electro -pneumatics kicker adjustable for batches 10- 99 copies

Tucker Folder

Heavy duty Tucker Folder capable of folding broadsheet up to 10 webs, and up to 45000 CPH.

  • Heavy-duty folding for up to 10 webs
  • Designed for ultra-high speeds up to 50,000 CPH
  • Spring-loaded double nipping rollers
  • Long or short air former options
  • Precision gear drive and smooth delivery system
  • Provision for Lap fold
  • Dynamically balanced RTF rollers, cutting and Jaw cylinders
  • Long air former with conical nose (70 degrees) or short former
  • Two RTF rollers with Pneumatic trolley
  • Heavy duty timer belts for positive smooth drive of RTF and folder
  • Fly delivery for folded edge leading
  • Hardened and ground helical gear drive
  • Electropneumatic kicker adjustable for batches between 10-99 copies
  • Delivery Jam switch
  • Easy silencing of folder

Shear pin for folder safety

Nexgraf X-Press 1:2:2 Folder

1:2:2 Tucker folder capable of folding broadsheet up to 12 webs, and up to 50000 CPH.

  • Capable of folding up to 12 webs
  • Retractable folding knives for multiple formats
  • Motorized cut-off compensation
  • Advanced anti-jamming and delivery systems
  • Jaw Folder 1:2:2: with retractable folding knives for broad sheet and tabloid products, maximum 12 webs
  • Super structure with web lead rollers for maximum 8 webs from left (including upper former) and 4 webs from right
  • Driven RTF rollers with pneumatically operated nip rollers
  • Long former with air former bars and nose including blower
  • Pneumatically operated nip rollers below former
  • Signature overlap adjustment on run
  • Anti jamming device and web server
  • Delivery table with independently driven delivery belt
  • Motorized cut off compensators for the required number of webs

Jaw Type 1:2 Super Folder

1:2 Jaw folder capable of folding broadsheet up to 6 webs, and up to 30000 CPH.

  • Suitable for up to 8 webs
  • Speeds up to 30,000 CPH
  • Electronic batch control and centralized lubrication
  • Precision-engineered gears for long-term durability
  • 1:2 Folder, capable of folding 8 webs(with double RTF roller) in broadsheet /tabloid at speed upto 30000 cph
  • RTF roller, cutting cylinder and jaw cylinder dynamically balanced
  • Air former
  • Double nipping roller
  • Main drive shafts with Thomas coupling at cylinder height for minimum backlash and smooth power transmission
  • Electronic copy counter
  • Kicker for 0-99 copies adjustable
  • Centralised oil pressure lubrication for drive gears
  • Slitter or perforator on RTF
  • Grease Lubrication for Operating side bearings and cams
  • Hardened and ground gears for folders drive and cylinder
  • Lap adjustment+10 mm